Briefly Information About Salt Bath Furnace

 We offers total solution for thermal application and for turnkey projects of industrial automation. We offer total highly advanced Salt Bath Furnace, fuel efficient burner, ceramic fiber insulation, refractory lining, instrumentation, automation of furnace, kilns and combustion system for your energy efficient production. JR Furnace is one of the leading manufacturers and traders of this impeccable range of Heating Elements, began its operations. This range offered is inclusive of the finest Industrial Heaters, Heating Thermocouple and Industrial Furnaces, having a high preference in the market. Making of this range is done in compliance with the set industry norms and guidelines, utilizing the finest raw materials and modern machines, following the set industry norms and guidelines.

Our company has been dedicatedly manufacturing Salt Bath Furnace. These salt bath furnaces are ideally suited for aluminum dip brazing operations. Replacement graphite electrode extensions are simply added by means of a connecting pin threaded into the rear of the electrode in service. The operating principle of the electrode type salt bath furnace is to generate heat directly in the salt by utilizing its resistance to the passage of current.

This also leads to metallographic stability and lowers the risks mentioned above. The use of a salt bath furnace at heating acts as a protective film, which prevents oxidation and minimizes the formation of oxide film. By heating up chemicals, such as potassium chloride, sodium chloride and sodium nitrite, they melt together to form the salt solution. In salt bath quenching, a product is heated in a tank filled with this salt solution and then quenched in the low temperature salt solution. Electrically heated models of salt baths can be heated by high-quality heating elements in ceramic tubes inside the bath, stainless-steel immersion heaters inside the bath, or even externally heated by heaters hugging around the metal pot.

Some heat treatments require temperatures of up to 2400°F or holding periods as long as 60 hours.

Through our quality focused and ethical business practices, we are able to earn a name for ourselves as a reliable player in the global furnace industry. The Company is backed with separate qualified teams for design and erection for heat treatment furnaces, Test Furnaces, brazing, forging furnaces continuous for Foundry and automobile industries, etc. 

Our manufactured crucible pot is capable of handling heavy salts such as nitrates, nitrites, caustic soda, chlorides, carbonates, and cyanide. We are able to garner a reputable range of high value government and private customers through our commitment and quality focus. Salt Bath Furnace manufactured using the best quality raw materials & components conforming to the applicable industry norms and quality standards. Our furnaces are appreciated for its process appropriate design, trouble-free performance and long life. The low temperature ranges can be heated by external heating to a salt pot, or over the side submerged sheathed wire elements. Above 6000c, over the side submerge elements suffer severely from corrosion at the salt-air interface (where the elements/electrode enter the salt).|
Electrode Salt Bath Furnace At Rs 200000

Our products are aiding diversified areas/applications such as pharmaceutical, chemical, food and beverages, quality control, research & development and educational institutions in their day-to-day operations. With the support of large distribution network, we are able to provide our products to various regions of the nation. A normal quenching uses an electric or gas furnace, but there is risk of uneven thermal conduction due to steel property or its dimension, and thus causing uneven hardness, distortion and cracking. We are dedicatedly involved in providing an excellent quality array of Industrial Salt Bath Furnace, for catering the various needs of our clients.

This is heated to the required temperature by either external heating, over the side submerged elements, or submerged electrodes. When a load is submerged into the salt it is heated rapidly and uniformly to the required temperature. The salt also doubles as a protective atmosphere during the heating cycle. The furnace can be Electrical, Oil fired or Gas Fired depending upon the requirement. The setup may implement optical and acoustic alarm systems that can alert nearby operators when the bath temperature gets too high or low.

Solution Treating of Aluminum Solution heat treatments significantly extend the age hardening time of aluminum components, ensuring workpieces can be manipulated for a much longer period of time. A Salt Bath Furnace is a device for the heating or cooling of work by immersing it in a liquid consisting of fused salts of the proper composition for the purpose intended. We are instrumental in manufacturing and wholesaling an excellent quality range of Electric Furnace, Electric Oven, Laboratory Oven, etc. In order to meet the diversified and prevailing demands of our customers, we have come up with a unique and comprehensive collection of Electrode Salt Bath Furnace. These are offered by us in various sizes and dimensions to suit the variegated and diverse needs of our customers.

In order to keep pace with the never-ending demands of customers, we are involved in offering a wide range of Salt Bath Furnace. Indirect heating is design for liquid fuel & direct heating is design in electrical with induction Rod. Therefore, we have set up our modern test center which is unique in respect to size and variety.

While iron and steel are the most heat-treated materials, heat treatment is also beneficial for other materials such as aluminum, copper, magnesium, nickel, titanium and many of their associated alloys. We have carved a great niche for manufacturing salt bath furnace the which us really ideal for salt-bath hardening, salt-bath tempering, annealing, liquid car burring & pre-heating. These furnaces and are facilitated along with multiple output ratios especially for resistance loads.

At these temperatures and above we recommend totally submerged electrodes, which enter the bath through the side-wall (below the salt-air interface) and apply heat by using the salt itself as the resistance element. This method has many advantages over any heating method that enters the bath over the side wall. Not only does it eliminate the electrode corrosion at the salt-air interface, but also reduces the top losses because the bath can be smaller. It also aids salt circulation and agitation due to electro-dynamic forces. Different salts have different melting points, so manufacturers can choose a precise combination of salt types to achieve varying temperature ranges that best fit the cooling or heating processes they need.

By immersing the workpiece in a salt bath, you effectively remove its contact with the outside air eliminating scaling, oxidation, and decarburizing. The workpiece is similarly benefitted by the thin film of liquid salt protecting the metal from oxidation when transferring to the quench medium. We are backed by our large infrastructure facility, which allow us to manufacture a quality range of Salt Bath Furnace designed and facilitated by our high quality and reliable engineers and other skilled and unskilled workforce.

Tools will help remove sludge and other particulates from the bath, scrape away the electrodes so they are operating at their fullest, and various other scoops and scrapers to keep the salt bath running efficiently. This all the briefly explain what is Salt bath furnace, how it works, what is the process and what type of material use is all process and much more valuable information.